聯系方式
品牌名稱: Baublies
産品經理: 楊先生 / Arvin
話: 0755 - 8384 2073 18697965101
真: 0755 - 8384 2050 
郵: baublies@euro-me.com 
國(guó)外(wài)網址: www.baublies.com/en…
應用方案

E-MOBILITY:德國(guó)寶力士(Baublies)為(wèi)新能(néng)源車電池電芯制造行(xíng)業開(kāi)發的成型工(gōng)具,電動汽車:三步搞定電池電芯成型工(gōng)藝。

 

E-MOBILITÄT: UMFORMPROZESS VON BATTERIEZELLEN IN DREI SCHRITTEN

 

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https://www.baublies.com/media.html 

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FORMING TOOL

TASK:

<The mixing knife in Vorwerk‘s Thermomix combines the support disc and ground
blades with the M6 nut screwed on and fixed in place using the tumbling method. A sheet metal cap is to make the design food safe and dishwasher safe.


<The small stainless steel cap must be filigree deformed. The task is to reduce
the circumference from around 45 to 43mm in diameter - without leaving any significant marks. The process is to run in an assembly line that runs at a cycle time of a good 8 seconds
.


<The tool should run maintenance-free for some time.

<Batch size 1.5 million pieces per year.

<No lubricant is to be used.

 

 

SOLUTION:

<A forming process with a flanging tool from Baublies suitably deforms the shee tmetal and fixes the machined parts: The sheet metal cap, which is flanged in two seconds, makes the design food-safe and dishwasher-safe.

<Forming rollers made of heat-treated tool steel.

 

 



SINGLE ROLLER BURNISHING TOOL

 

TASK:

<Strengthening of axle journals for heavy commercial vehicles.

<Due to the high load, the transition from the bearing area to the end face of theaxle journal has high requirements for safety against cracking.

<The service life of the components is specified in at least 80,000 cycles.

 

 

SOLUTION:

<Deep rolling with single roll tool with base body
<Deep rolling process with forces of 5 kN
<Speed: 50m/min
<Feed rate 0,1 mm/rev

 

 



DIAMOND BURNISHING TOOL

 

TASK:

<Smoothing of a plasticizing unit/cylinder with an inner diameter Ø12 mm for injection molding machines. This creates a good flow rate of heated plastic.
<Challenge: There is high wear of the surface due to heat
<Material of the component: solid tempered steel.

 

 

SOLUTION:

<Baublies diamond burnishing tool for internal machining with base body suitable for hard surfaces HRC > 60
<with adapted diamond holder
<with smoothing diamonds form E
<with spring in tool body
<use on turning-milling center
<Machining: soft machining
Speed VC 100 m/min
Feed 0.07 mm/rev.

 




BALL BURNISHING TOOL

 

TASK:

<Burnishing of a forged ball pin with Ø20-35 mm.
<Large series: number of pieces from 300.000-500.000 pieces
<High demand on surface quality (Rz < 1μ) of the machined ball
<Noise should be avoided

 

 

SOLUTION:

<Adapted ball burnishing tool from Baublies with defined geometry(adapted angle).

<For use on lathes with driven tools.

 

 




德國(guó)寶力士(BAUBLIES)滾光(guāng)刀在風(fēng)電軸承行(xíng)業的應用方案

技術(shù)問(wèn)題:風(fēng)電軸承是一(yī)種特殊的軸承,使用環境惡劣,高維修成本,要(yào)求高壽命。由于風(fēng)電設備的惡劣工(gōng)況和(hé)長(cháng)壽命高可(kě)靠性的使用要(yào)求。使得風(fēng)電軸承具有較高的技術(shù)複雜(zá)度,因此生産工(gōng)藝要(yào)求也十分嚴格。為(wèi)保證機組在更惡劣的海(hǎi)洋環境中安全可(kě)靠。軸承屬于風(fēng)電機組不可(kě)或缺的核心零部件,要(yào)求具有極高的表面質量使其具有卓越的滑動性、密封性及結合性。 

解決方案:德國(guó)寶力士(BAUBLIES)滾光(guāng)刀。無需專用設備可(kě)以像普通(tōng)刀具一(yī)樣安裝在現有機床上(shàng)使用,無需額外(wài)購置機床(如(rú)磨床等),大大節約成本,并且隻在一(yī)台機床上(shàng)即可(kě)完成加工(gōng)。

使用刀具:德國(guó)寶力士(BAUBLIES)金(jīn)剛石壓光(guāng)筆(bǐ),BAUBLIES獨家設計非标定制方案。

 

優 點:表面粗糙度Ra < 0.2,提高表面光(guāng)潔度和(hé)及耐腐蝕性,抵抗磨損能(néng)力提升15%。
BAUBLIES壓光(guāng)筆(bǐ)及加工(gōng)照片如(rú)下(xià):

産品優勢:
1)使工(gōng)件表面達到極低(dī)表面精糙度,小于Rz 1.0µm(Ra 0.13)
2)工(gōng)件硬度提高15%-30%
3)工(gōng)件耐磨性提高15%
4)提高零件疲勞強度
5)提高零件抗腐蝕性
6)無廢料産生,對環境無污染,對人(rén)體無公害
7)無需專用設備,成本低(dī)
8)人(rén)性化設計,操作(zuò)簡單

 

典型用戶:

   

 

 

德國(guó)寶力士(BAUBLIES)滾光(guāng)刀在商用中央空調行(xíng)業加工(gōng)的應用方案

 

 

技術(shù)問(wèn)題:中央空調壓縮系統管闆密封件,使用自(zì)動化生産模式進行(xíng)生産,加工(gōng)設備使用埃馬克倒立車機床進行(xíng)加工(gōng),管闆件表面粗糙度要(yào)求較高,由于加工(gōng)工(gōng)藝受限制,工(gōng)件使用三抓卡盤夾持加工(gōng),為(wèi)保證加工(gōng)安全,機床轉速限制在S500以內(nèi),刀具加工(gōng)到工(gōng)件中心直徑為(wèi)50mm的位置處,粗糙度變得非常的不均勻且達不到圖紙(zhǐ)加工(gōng)要(yào)求,車床加工(gōng)完成之後還需要(yào)上(shàng)磨床加工(gōng)才能(néng)達到圖紙(zhǐ)加工(gōng)要(yào)求。

 

解決方案:使用德國(guó)寶力士滾光(guāng)刀,滾光(guāng)刀具類似車刀,可(kě)正常安裝在車床刀座上(shàng)進行(xíng)使用。車削完成之後增加一(yī)道(dào)輥壓的工(gōng)序,也隻是增加一(yī)道(dào)工(gōng)序的加工(gōng)時(shí)間(jiān),輥壓完成之後即可(kě)達到圖紙(zhǐ)加工(gōng)要(yào)求。

産品優勢:

1)使工(gōng)件達到最高表面質量,表面粗糙度小于Rz0.1(Ra0.13)
2)工(gōng)件硬度提高15%-30%
3)工(gōng)件耐磨性提高15%
4)提高零件抗疲勞程度
5)提高零件抗腐蝕性
6)提高零件的接觸剛度
7)提高零件的測量精度
8)加工(gōng)時(shí)間(jiān)短,為(wèi)磨削加工(gōng)耗時(shí)的1/5-1/20
9)無需專用設備,成本低(dī)

 

典型用戶:

 

德國(guó)BAUBLIES滾光(guāng)刀結合科曼德刀杆深孔解決方案

 

德國(guó)寶力士金(jīn)剛石滾壓頭結合科曼德(COMAND)防振刀杆——高硬度材質深孔滾光(guāng)不再是難題

    寶力士(BAUBLIES)金(jīn)剛石鏡面滾光(guāng)刀具擴展了(le)滾光(guāng)技術(shù)的應用範圍,可(kě)滾光(guāng)最高硬度達HRC65°的工(gōng)件,且适用于極小直徑和(hé)薄壁工(gōng)件的加工(gōng)。

寶力士金(jīn)剛石鏡面滾光(guāng)刀是由一(yī)個固定在刀體上(shàng)的球形金(jīn)剛石對工(gōng)件表面進行(xíng)摩擦擠壓,當作(zuò)用力超過材料屈服點,則工(gōng)件表面上(shàng)的異型凸起會以μm為(wèi)單位流入到相鄰的凹陷處。由于工(gōng)件和(hé)金(jīn)剛石之間(jiān)的接觸面積非常小,所以可(kě)在作(zuò)用力更小的情況下(xià)進行(xíng)直觀的冷(lěng)成型作(zuò)業。

 

 

其他(tā)典型應用案例:

氣缸活塞杆滾光(guāng)方案

閥芯滾光(guāng)方案

液壓缸滾光(guāng)方案

動車車軸滾光(guāng)方案

 

如(rú)有具體需求請(qǐng)直接與産品經理聯絡。